Avoiding Header-Aches

As I started thinking about putting in the structural walls to support the floor joists, which need to go in before the second floor can be built, I started to agonize about certain aspects of the design that hadn’t really captured my attention before.

There are two areas on the original plans where very long (eight to ten feet long) “headers” (structural supports over openings) were needed to bridge over open areas: over the kitchen (shorter span, and less weight to bear) and above the two angled bedroom doors (longer span, and greater weight).  I wanted to keep these headers limited to 2×8 members, so that they wouldn’t have to drop down significantly into the living space, but there are limits to what even a triple 2×8 can span and still provide sufficient structural support.

Floor Plan Before Wall Adjustments
Floor Plan Before Wall Adjustments

And then I found myself wondering why I had wanted those slanted doors in the first place.  I mean, they’re harder to build, they take away from the floor space in the bedrooms, they don’t actually add useful floor space to the living room… they just seemed like a bad idea all around.  Could I adjust the plan so that the doors were straight along the wall, thus providing a space between them where a vertical support (“jack stud”) could support the header?

One question led to another and pretty soon I was rethinking a lot of different things.  What did I really want to do for loft access?  Where would it go?  Was the area I had carved out for the washer/dryer actually the right size?  Were the closets the right size and optimally placed?  Did I need three doors within a few feet of each other around the bedroom and bathroom?  In the end I made a lot of relatively small adjustments, but several that I think are reasonably significant.

Raederle answered the question about the three doors with a resounding “yes”: given that the bedrooms open out onto the living area, it’s really important that at least one of the bedrooms offer a path to the bathroom without going into the common space.  Imagine your kids have guests over and you’ve slept in… do you really want to have to put clothes on to get to the bathroom in the morning?

We decided that the aesthetic of a spiral staircase would add a lot of appeal to the interior design.  This would take more floorspace (12-15 sq ft) than a drop-down attic stair (8-10 sq ft) but a whole lot less than a conventional staircase (33 sq ft), and despite the cost it would probably be worth the difference in making a more pleasant and usable space.  The placement of this couldn’t be after-the-fact, since it would have to come in to an area where the ceiling height was at least 7′ (a maximum of 18″ south and 48″ north of the centerline).  In the end, it pushed the doorway of the second bedroom to the south end of the wall.  (One can argue that this slightly improves egressibility since it opens out right onto where the back door is located.)

I tried adjusting the closets to go adjacent instead of back-to-back.  However, this created issues with the placement of the BR1-LR door and with ensuring the accessibility of the bathroom, and so instead I just stretched out the wall between them.  The combination of the door and closet placement now means that BR2 could more easily accommodate two twin beds, by poking one into the corner created by the closet.

A little fine-tuning on the loft design now brings the northern loft area further out over the kitchen, which gives better access to the west wall window in the loft.  (I may also take advantage of this to increase the kitchen cabinet sizes a bit on the right of the sink, though I haven’t addressed this in the design.)  There’s a small area between the staircase and the bathroom where the loft floor meets the staircase platform which is actually cantilevered out, but it’s under 2′ long and I don’t think it will be aesthetically objectionable since it’s at ceiling height.

I ensured that the washer/dryer space was big enough for the larger (4.3 cu ft) unit rather than the smaller (2.8 cu ft) unit that I had originally projected; this means it will fit a wider range of solutions.

I adjusted the west wall of BR2 to be a 6″ wall instead of a 4″ wall, to provide extra structural support for the flooring and make it easier to route mechanicals.  This wall is intended to come in partially overlapping the steel I-beam in the floor, so that it’s easy to route mechanicals to the side of the I-beam, while still being able to bear most of the weight directly on it.

Below is the resulting changed plan.  It probably doesn’t look much different unless you’ve been spending as much time thinking about this as I have… but it means that there are no headers on the west bedroom wall that exceed the width of a door, and the header over the kitchen falls into the range where three or four 2×8’s can easily provide the required support.

I needed to get this nailed down because one of the next steps is to actually lay out the placement of these walls on the subfloor, so that I can begin constructing the structural walls and then complete the rim joists and floor joists of the second floor.

Floor Plan After Wall Adjustments
Floor Plan After Wall Adjustments

And Now, Your Feature Presentation

I’ve been gradually building up a summary of the main features that I plan to include in the Little Rental House.  Some of these will go in with the first build; others might be “nice-to-haves” that get added once the home is actually ready for occupancy.

  • Accessible
    • ADA-compliant parking space
    • ADA-compliant bathroom, kitchen, living areas
    • ADA-compliant entrance ramps, etc.
  • Efficient resource use for heating and cooling
    • Walls, ceiling, and floor all insulated to better than R-40.
    • Double (or maybe triple) glazed windows for heat retention.
    • Heated with air-source heat pump to minimize power required.
    • Heat-recovery ventilator to provide fresh air with minimum heat loss.
    • Hot water heating inside heated space (reduces heat loss)
    • Drain water heat recovery unit
  • Minimum water footprint
    • Rainwater collection with filtration and UV sterilization
    • Downcycling of greywater for toilet flushing
  • Minimum power requirements
    • Low-voltage LED lighting used throughout to save power (< 0.25kWh/day)
    • DC refrigerator (< 0.7kWh/day)
    • Direct outlets for DC appliances (24V, 5V USB)
    • Two stage water heating with ultra-insulated storage (30 gal, est. < 0.5kWh/day) plus on demand system for large volume use (AC only)
    • Water pumping using low power, low voltage DC pumps (< 0.1kWh/day including sterilization)
    • Heat recovery from waste water (bathtub, clothes washer, sinks)
  • Grid-flexible solar power generation
    • Battery storage (about 10 kWh) for approximately 6 days including hot water, up to 2 days with constant heating.
    • Online inverter provides whole-house “uninterruptible” power supply

The City of Ithaca and Town of Ithaca are working on a new joint “energy code supplement” to encourage green building.  New construction should get a minimum of 6 “points” in their system.  My rough calculation for the proposed home is 11 points:

  • EE1: air source heat pump = 3 points
  • AI1: smaller building size = 2 points (under 1120 sq ft)
  • AI2: heating system in heated space = 1 point
  • AI5: modest window-to-wall ratio (13%) = 1 point
  • RE1: on-site renewable electric = 3 points (2350 kWh/year / 648 sf > 3.6)
  • OP4: meet NYStred Code-2020 Version 1.0 = 2 points (maybe, complex to evaluate)

A New Start

This blog has languished for some time while a number of shifts have happened in my life.  While I’ve learned many things in this time, I haven’t been producing much intellectual output aside from my work.  I wanted to change that, and as this timing coincides with receiving a building permit for a new home that I’m about to build, it seemed a great chance to combine the two threads.

So, while this post is a new start for the blog, it also represents a new start in the sense that economists would call “building starts” – a permit has been issued for #3 White Hawk Ln. (affectionately known as the Little Rental House), and I’m hoping to begin construction soon.  I expect to be blogging about the design, the process, and various other aspects.

The new house will be essentially one story, with two bedrooms and one full bath.  There is some additional loft space above that can be used for storage, office, etc., but other than the house is intended to be ADA accessible by design.  Beyond that, it will also have the highest insulation levels of any home yet built at White Hawk, in an attempt to reach “passive house” levels of efficiency.  (I won’t write that out in German because I think it’s a trademark if I do.)  I have a wide range of other “neat features” planned but I won’t spoil all the fun by writing about them in this first post.  I plan to be doing a lot of the construction myself to keep costs in check.

Obviously, I don’t have any interesting pictures to share, but I’m including a rendering of the house as seen from the west (looking in the windows into the kitchen, at the left, and the living room, at the right).  I have also uploaded the full plan set (large, 2.3M PDF) for people who might be interested in those details.

The current status is thus: I have the building permit in hand.  I am waiting for the surveyors to come out and mark for both the lot position and the house position.  I’ve started seeking quotes from contractors for excavation and foundation work, which I don’t feel qualified to do myself.  I’ve been learning about the differences between pre-fabricated Bilco basement entry steps and building the staircase myself; and I’m looking into how this impacts the choice of equipment that I can potentially put into service in the basement.

And I’ve already (based on the first quote) gone something like $13,000 over budget.  So… I’ve got to work on getting that down.  My estimate was based on the fact that the total cost for site prep and excavation for my current home was $5,300 (in 2007).  I expected this to go up, and resources like this suggest that maybe 50% increase was reasonable, so my budget was $8,000.   You can imagine my surprise when I got a quote for $21,000.  Of course, the quote isn’t quite comparable, because it includes work that on my current home was recorded under “utilities,” and which I hadn’t properly estimated in my initial budget.

I’ll keep you posted on how things look as I move along.